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Old February 19, 2011   #4
ireilly
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Join Date: May 2010
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Thanks Ray! I appreciate the links.

Yeah, I agree, the spot where the weld occurs is affected by the heat of the spot weld and becomes harder and more brittle, so more subject to metal fatigue. You'd have to heat and quench it in certain ways to rearrange the steel atoms to soften those spots again. I think I'd go with either suggestion above.
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